High-power liquid-cooled fast-charging cable

High-Power Liquid-Cooled Fast-Charging Cable

Product Overview

The high-power liquid-cooled fast-charging cable is a specialized charging accessory designed for ultra-large-scale charging scenarios. Its core features an integrated water-cooling circulation pipeline, enabling rapid heat dissipation during high-current charging. At the same time, with equivalent current-carrying capacity, its outer diameter is reduced by 40% compared to traditional products, combining lightweight design with low-heat generation. The outer layer is made of TPU wear-resistant material, resistant to vehicle dragging and crushing, and capable of long-term stable operation in environments up to 90°C. It perfectly suits high-intensity charging scenarios such as ultra-fast charging above 480 kW and heavy-duty truck high-power charging, making it a core supporting product for ultra-fast charging station manufacturers and electric heavy-truck battery-swap equipment providers.

Core Technical Principle

The key advantage of this high-power liquid-cooled fast-charging cable lies in its built-in coolant circulation channel design. When high current passes through the cable, the heat generated is quickly absorbed and carried away by the circulating coolant, fundamentally solving the issue of cable overheating during high-current charging and ensuring the safety and stability of the charging process. Meanwhile, the optimized cable structure design significantly reduces the outer diameter while maintaining the same current-carrying capacity, achieving a lightweight effect. Paired with a TPU wear-resistant outer layer, it enhances the cable’s resistance to dragging and crushing, guaranteeing durability in complex outdoor charging environments.

Key Performance Characteristics

1. Water-Cooling Heat Dissipation: The cable integrates a coolant circulation channel internally, allowing circulating water to swiftly remove heat generated by high current, achieving low-heat operation.
2. Lightweight Design: With equivalent current-carrying capacity, the cable’s outer diameter is reduced by 40%, resulting in a lighter gun body that makes plugging and unplugging easier.
3. Exceptional Wear Resistance: The TPU wear-resistant outer layer can withstand vehicle dragging and crushing without cracking, making it suitable for challenging outdoor conditions.
4. Stable Operation at High Temperatures: It can operate stably for extended periods in environments up to 90°C, meeting the demanding high-temperature requirements of high-power charging.
5. Ultra-High Current Support: Compatible with ultra-fast charging scenarios above 480 kW, it can handle extremely high sustained currents, ensuring efficient fast charging.

Core Product Advantages

1. Solves Traditional Pain Points: Addressing industry challenges such as bulky, unwieldy cables, overheating during charging, and easily cracked sheaths, this liquid-cooled fast-charging cable comprehensively resolves these issues through water cooling, a lightweight structure, and a wear-resistant outer layer, enhancing the overall charging experience.
2. Significantly Extended Lifespan: Compared to traditional cables, its lifespan is tripled, substantially reducing users’ cable replacement costs and maintenance frequency.
3. Adaptable to High-Intensity Scenarios: Perfectly suited for ultra-fast charging above 480 kW, heavy-duty truck high-power charging, energy-storage battery-swap cabinets, and other high-intensity charging applications, meeting the demands of large-scale, rapid charging.
4. More Convenient Operation: The lightweight gun design makes plugging and unplugging easier, alleviating the operational burden on maintenance personnel and improving charging efficiency.

Core Product Value

1. Water-cooling technology addresses the root cause of overheating during high-current charging, ensuring safe and stable charging processes and preventing cable damage or charging failures caused by excessive heat.
2. Lightweight and wear-resistant design enhances user experience—plugging and unplugging is easier, and the cable resists dragging without cracking, making it ideal for complex outdoor charging scenarios.
3. A threefold increase in lifespan dramatically lowers long-term usage costs and reduces equipment maintenance expenses.
4. Compatible with ultra-fast charging above 480 kW and heavy-truck charging scenarios, helping ultra-fast charging station manufacturers and electric heavy-truck battery-swap equipment providers expand their business scope and meet market demand for high-power, rapid charging.

Target Customer Groups

Ultra-fast charging station manufacturers, electric heavy-truck battery-swap equipment providers, energy-storage battery-swap cabinet operators, highway ultra-fast charging station builders, and heavy-truck charging facility service providers.

Application Scenarios

This product is primarily used in highway ultra-fast charging stations, heavy-truck DC fast-charging facilities, energy-storage battery-swap cabinets, and other high-power charging scenarios. In these settings, where charging power is high and current levels are substantial, there are extremely stringent requirements for cable heat dissipation, durability, and current-carrying capacity. Thanks to its water-cooling heat dissipation, lightweight structure, and wear-resistant, crush-proof properties, this high-power liquid-cooled fast-charging cable perfectly meets the rigorous demands of these high-intensity charging scenarios, ensuring efficient, safe, and stable charging operations.

Solutions to Industry Pain Points

1. Addresses the pain point of traditional cables being bulky and unwieldy: With a 40% reduction in outer diameter for equivalent current-carrying capacity, it achieves a lightweight design, making the gun body lighter and easier to plug and unplug, thus easing operator workload.
2. Solves the problem of overheating during charging: Featuring an integrated water-cooling circulation pipeline, it rapidly removes heat generated by high current, enabling low-heat operation and long-term stable performance even in 90°C environments.
3. Resolves the issue of easily cracked sheaths: Utilizing a TPU wear-resistant outer layer, it withstands vehicle dragging and crushing without cracking, greatly extending the cable’s durability and service life.

Common Questions FAQ

Q1: What are the core advantages of this high-power liquid-cooled fast-charging cable compared to traditional fast-charging cables?
A: Compared to traditional cables, it features an integrated water-cooling circulation pipeline that swiftly removes heat from high currents, addressing overheating concerns; its outer diameter is reduced by 40% for equivalent current-carrying capacity, achieving a lightweight design that makes plugging and unplugging easier; and its TPU wear-resistant outer layer withstands dragging and crushing, extending its lifespan threefold and making it ideally suited for high-power charging scenarios.
Q2: Which charging scenarios is this cable compatible with?
A: It supports ultra-fast charging above 480 kW, heavy-truck DC fast-charging, energy-storage battery-swap cabinets, highway ultra-fast charging stations, and other high-power, high-intensity charging scenarios, meeting the needs of large-scale, rapid charging.
Q3: What is the cable’s expected lifespan?
A: Compared to traditional charging cables, this liquid-cooled fast-charging cable boasts a lifespan three times longer, significantly reducing users’ replacement and maintenance costs.
Q4: Can this cable withstand harsh outdoor environments?
A: Yes—it employs a TPU wear-resistant outer layer that endures vehicle dragging and crushing without cracking, while also operating stably in temperatures up to 90°C, making it well-suited for complex outdoor charging scenarios.